5 Ways To Create A Table Saw Push Stick Template

Intro

Boost table saw safety with a custom push stick template. Learn 5 effective ways to create a precise and protective template, ensuring accurate cuts and preventing kickback. Discover how to design, measure, and build a reliable push stick template, incorporating essential woodworking techniques and safety guidelines for optimal results.

The humble table saw push stick - a crucial safety accessory for any woodworker or DIY enthusiast. While it may seem like a simple tool, a well-designed push stick can make all the difference in preventing accidents and ensuring precise cuts. In this article, we'll explore five ways to create a table saw push stick template, helping you to improve your workshop safety and efficiency.

Why a Push Stick Template is Important

Before we dive into the methods, let's quickly discuss why a push stick template is essential for your table saw. A push stick is a tool that allows you to safely guide wood through the saw blade, keeping your hands and fingers away from the cutting edge. A template helps you create a consistent and accurate push stick design, ensuring that your stick is always the right size and shape for your specific table saw.

Method 1: Using a Pre-Made Template

One of the easiest ways to create a table saw push stick template is to use a pre-made template. You can find these templates online or at your local hardware store. These templates usually come with a set of pre-drilled holes and markings that guide you in creating the perfect push stick.

Premade push stick template

Simply place the template on your workpiece, mark the outline, and cut out the push stick using your table saw. This method is quick and easy, but it may not offer the level of customization you need.

Method 2: Designing Your Own Template

If you prefer a more customized approach, you can design your own push stick template from scratch. Start by measuring your table saw's fence and blade width. Use these measurements to create a template that fits your saw's specific dimensions.

Designing your own template

You can use graph paper or a CAD program to create your template design. Once you have your design, cut out the template using a piece of plywood or MDF. This method offers more flexibility, but it requires more time and effort.

Method 3: Using a Router Template

If you have a router, you can use a router template to create a push stick template. This method involves creating a template using a piece of plywood or MDF, then using your router to cut out the push stick design.

Router template

This method offers a high level of precision and accuracy, but it requires more specialized equipment.

Method 4: Creating a Template from a Piece of Scrap Wood

Another approach is to create a push stick template from a piece of scrap wood. Simply cut a piece of wood to the desired size and shape, then use it as a template to create your push stick.

Scrap wood template

This method is quick and easy, but it may not offer the level of precision you need.

Method 5: Using a 3D Printed Template

If you have access to a 3D printer, you can create a push stick template using this technology. Simply design your template using a CAD program, then print it out using your 3D printer.

3D printed template

This method offers a high level of precision and accuracy, but it requires specialized equipment.

Choosing the Right Material for Your Push Stick Template

Regardless of the method you choose, it's essential to select the right material for your push stick template. Here are some factors to consider:

  • Durability: Your template should be durable enough to withstand repeated use.
  • Accuracy: Your template should be accurate enough to ensure precise cuts.
  • Cost: Your template should be cost-effective, especially if you plan to use it frequently.

Some popular materials for push stick templates include:

  • Plywood: A cost-effective and durable option.
  • MDF: A smooth and accurate option, ideal for router templates.
  • Aluminum: A durable and long-lasting option, ideal for heavy-duty use.

Best Practices for Using a Push Stick Template

Once you have created your push stick template, it's essential to use it safely and effectively. Here are some best practices to keep in mind:

  • Always use your push stick template with a table saw: Never use your push stick template with other power tools, such as a miter saw or circular saw.
  • Keep your push stick template clean and dry: Regularly clean and dry your push stick template to prevent damage and ensure accuracy.
  • Store your push stick template safely: Store your push stick template in a safe and secure location, away from children and pets.

Gallery of Table Saw Push Stick Templates

Conclusion

Creating a table saw push stick template is a simple and effective way to improve your workshop safety and efficiency. By choosing the right material and design, you can create a template that meets your specific needs and preferences. Remember to always use your push stick template safely and effectively, and to store it safely when not in use.

We hope this article has been helpful in guiding you through the process of creating a table saw push stick template. If you have any questions or comments, please don't hesitate to share them below.

Jonny Richards

Love Minecraft, my world is there. At VALPO, you can save as a template and then reuse that template wherever you want.